Air can lead the new era of drying industry

With the nation’s emphasis on energy-saving and environmental protection products and its vigorous promotion, China's air energy industry has continued to expand rapidly with the assistance of national policies in just over 10 years, and the industry is maturing. As a new and energy-saving new technology, air energy has solved the traditional problems of low drying efficiency and high drying costs, and the air energy drying machine has gradually been applied in many industries.

"Drying the market is a block of treasure, do a good source of money, do not do a good job," the current drying market there are some thorns, one: the baking of intelligent procedures; intelligent control of heat pump drying is difficult, this Is a lot of powerful and interested in doing high-temperature drying business feel the strongest point; the second is: no technology, the market is difficult to move; now many companies sharpening knife into the high-temperature heat pump market, but it does not have the accumulation of drying technology, Therefore, in the drying process, it is often the case of roasting bad crops, because many businesses have a psychological: As long as there is a high-temperature heat pump unit can be baked. Only the unit, without the drying process, cannot do the drying. It is precisely because of these that the most direct way to solve such problems is to send personnel from the company's technical department to provide customers with perfect services from technical consultation, engineering design, product installation and commissioning, and the entire process engineering.

In the traditional drying method, the material drying and dehumidification process not only needs to remove the moisture in the material, but also retains the original color, fragrance, taste, shape and other sensory indicators in the appearance to ensure that in the future storage and shelf life It is difficult to do without deterioration, mildew, and fermentation. As the saying goes, “7 points of production, 3 minutes baking”, however, the use of air energy dryer drying process in the material production and processing is a very important part. The constant-velocity drying phase lasts 3-4 hours, and the temperature rises quickly to 60-65 degrees within two hours after the material is loaded into the barn, without fear of temperature. The purpose is to make the fresh material reach the outside temperature within 2 hours after the uniform warm-up time. , Adjust the temperature to 45-50 degrees, the temperature in the range of 50-55 degrees, the color from pale gray to light red, this stage is the color change period. The deceleration and drying phase lasts 12-15 hours. The hair coloring phase: the temperature is controlled at 52-54 degrees, the time is 2-3 hours, the temperature control is 45%, the material gradually changes from light red to bright red, shrinkage and setting period: contraction The finalization period lasts 9-10 hours, with a hair coloring period and a shrinkage setting period. Fast drying stage The decisive factor for the drying speed in this stage is the temperature. In order to enhance the drying speed, the temperature is increased to 60-62 degrees, the drying time is controlled at 15-16 hours, the relative humidity is controlled at about 38%, and the material is finally dried. The humidity is controlled below 17%.

The traditional dryers are mainly fuel dryers, which use wood, coal, and natural gas as fuel. This type of dryer is very energy-inefficient and releases a lot of harmful gases during the drying process, polluting the environment. Moreover, the drying temperature of such fuel dryers often reaches 260 degrees Celsius, and the use of high temperature drying, it is easy to destroy the color of the materials in the drying process, destroy the sales, and even the taste of contaminated materials.

In order to solve the problem of low-temperature drying of materials, Chengdu Xingfu Lantian Electric Co., Ltd. has introduced an intelligent air-drying machine that combines dehumidification, heating, cooling, heat removal, and ventilation as a whole, and is a new type of energy-saving and emission-reducing drying equipment. The principle of the heat pump dryer is to increase the regenerator in the heat pump dehumidifying dryer so that the temperature of the air entering the evaporator decreases and the temperature of the air entering the condenser rises; the regenerative cycle makes the evaporator cooling amount be used for reducing the air temperature (invalid cooling) Process), but for the cooling and dehumidification process, the cooling capacity increases, and the unit generates cold air during the drying process. The cold air directly discharged into the workshop can increase the room temperature. It consumes only a small amount of electric energy and can absorb a large amount of heat in the air (the power consumption is only 1/4 of that of the electric heater; it can save about 60% of the operation compared with the coal-fired, oil- and gas-fired dryers. 1 kWh equals 4 kWh.) Optimum evaporating temperature and optimum dehumidification capacity for heat pump drying; advanced fresh air pre-dehumidification function ensures fresh air drying, suitable for rigorous drying process; heat pump with increased heat recovery cycle Dehumidifying and drying (using the double-effect dehumidification technology of intermediate heat exchanger to remove temperature and dehumidification, greatly improve the dehumidification performance ratio, energy-saving effect is obvious. Break through the technical bottlenecks of traditional dehumidifiers and common heat pump dehumidifiers, and solve the dehumidification of traditional dehumidification equipment under high temperature and low humidity conditions. Poor performance or even idling (compressor operation does not remove water) technical problems.) Than the average heat pump drying energy saving more than 30%. The heat pump dryer does not have any waste heat, waste water, and exhaust gas during the drying process to not pollute the environment. The use of air to obtain heat is very energy-efficient, and the natural drying process is realized without destroying the color and taste of the material. In respect of energy saving, the thermal efficiency is 460%. The unit is operated at normal temperature and pressure, and its energy-saving capacity is more than 50% more than that of electric heating tubes, such as infrared microwaves. It is 40% more energy-efficient than burning oil and 20% - 30% more energy-efficient than burning coal. It is currently China. The best new generation dryer.

The material drying process is a huge energy-consuming process. According to statistics, the energy consumed for drying in most developed countries accounts for 7%-15% of the national total energy consumption, while the thermal efficiency is only 25%-50%. And most of the drying process, especially for heat-sensitive materials (such as food and biological materials) will affect its color, nutrition, flavor and organization. The happiness blue sky electrical appliance heat pump drying technology has the advantages of low energy consumption, small environmental pollution, high drying quality, wide application range, etc., and its excellent energy-saving effect has been proved by various experimental research institutes at home and abroad. High-temperature heat pump dryer has broad market prospects, but the threshold for entering this market is not low. This requires heat pump manufacturers who are interested in doing drying to concentrate on research and development technologies and accumulate relevant drying technologies, and finally improve their own product categories and optimize upgrades. Only in this way can the true “gold rush” be successful. The air energy heat pump drying market has broad prospects, while Happiness Blue Sky has exclusive products that provide reliable quality, superior performance, and leading technology. Continuous R&D and replacement of products, technologies and system solutions. A strong on-site construction team ensures the timely, smooth and efficient implementation of your project. Quick after-sales service, comprehensive technical support. Happiness Blue Sky incorporates many innovations, follows environmental protection, safety, energy conservation, efficiency, science and technology as the foundation, quality as life, service as the soul, and integrity as the essence; sincerely and domestic and foreign customers create brilliance in related fields.

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