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Can a Drone Be Used as a Formal Inspection Tool?
If you're involved in the inspection industry, you've likely come across API (American Petroleum Institute) and its various standards that guide inspections in the oil and gas sector. These standards are crucial for ensuring safety, quality, and compliance across a wide range of equipment and processes.
The API is a leading organization that works with subject matter experts to develop, maintain, and promote consensus-based standards for the energy industry. While based in the United States, their guidelines are widely adopted globally, especially when it comes to inspecting high-risk equipment like pressure vessels, storage tanks, and pipelines.
In many countries, API standards are incorporated into legislation, requiring specific inspection protocols for containers holding hazardous or volatile substances. These regulations ensure that inspections are conducted consistently and thoroughly, reducing the risk of accidents or failures.
One of the most important API standards is API 510, which outlines the procedures for inspecting pressure vessels—critical components that, if compromised, can lead to catastrophic failures. Because of this, many jurisdictions require that these inspections be carried out by certified inspectors from formal inspection bodies, who must verify that all steps are followed as per the standard.
To meet these requirements, inspectors need extensive training and experience. They must not only understand the technical aspects of the equipment but also make informed judgments during the inspection process. This is where tools like the Elios 2 come into play, offering a safer and more efficient alternative to traditional methods.
Recently, an inspector from Bureau Veritas, a recognized formal inspection body, evaluated the use of the Elios 2 drone for an API 510 inspection. Initially skeptical, the inspector was convinced after seeing the high-quality visual data captured by the drone. The Elios 2 proved capable of meeting all necessary inspection criteria, including high-resolution video, adjustable lighting, distance control, and superior stabilization.
This test was part of a broader initiative by RoNik Inspectioneering, who conducted 15 such evaluations using the Elios 2. In one case, the drone was used to inspect a composite pressure vessel storing dangerous chemicals. The goal was to determine whether a non-entry drone inspection could replace a manual inspection while still meeting API 510 requirements.
The results were promising. The Elios 2 provided detailed visual data that allowed the inspector to assess the condition of welds and detect any signs of delamination. The drone's ability to maintain a consistent distance from the object and its stable flight path enabled a thorough, structured inspection.
Beyond the technical capabilities, the use of the Elios 2 also offered practical benefits. It eliminated the need for scaffolding, reduced risks to personnel, and minimized potential damage to the vessel’s internal structure. This made the inspection not only more efficient but also safer and more cost-effective.
While the Elios 2 was approved in this instance, it's important to note that each inspector must evaluate the suitability of any remote visual inspection (RVI) tool on a case-by-case basis. API remains neutral regarding specific tools, focusing instead on the outcomes and adherence to established standards.
If you're considering using drones for your next inspection, it's worth exploring how they can enhance safety, efficiency, and accuracy. A free business case assessment from Flyability can help you determine whether a drone solution fits your needs.