Die Casting
Die Casting
Process
Designing, Preparation, Compression, Casting, Molding, Pressure Die Casting, Machining and Finishing.
Equipment
Die-Casting Machines(800T, 600T, 350T), Chemical Analysis, Mechanical Test Instruments, Heat Treatment Facilities
Material & Standard
Aluminum Alloys, Zinc Alloys, etc.
ASTM, AISI, GB, DIN, JIS, SAE, UNS, EN, JP
Application
Automotive Industry, Construction, Lighting, Machinery, Agricultural, etc.
Capability
Weight
0.02-5 kg(0.044-11 lbs)
Dimensions
300mm(11.75") Max
Secondary Operations
CNC Machining, Milling, Threading, Drilling, High Precision Grinding, Sand Blaster, etc.
Surface: Painting, Plating, Black Electro-Phoresis, Dacro Coating, Polishing, etc.
Die Casting,Die Cast Parts,Aluminium Die Casting Parts,Aluminum Die Casting Components J.B Machinery (Ningbo) Co., Ltd. , https://www.jbcastings.com
High-pressure die casting is a manufacturing process in which molten metal is injected into a mold under high pressure, typically ranging from 10 to 210 MPa. This method produces highly uniform castings with excellent surface finish and exceptional dimensional accuracy. It often reduces or eliminates the need for additional machining, making it a cost-effective and efficient production technique. We offer both cold chamber and hot chamber processes. The cold chamber process involves ladling the metal into the injection chamber for each shot, minimizing exposure to chamber walls and plunger—ideal for aluminum and copper alloys that are prone to alloying with iron at high temperatures. The hot chamber process, on the other hand, keeps the injection chamber permanently immersed in molten metal, suitable for low-melting-point metals like tin and zinc.
Donrex provides a range of materials including aluminum, copper, zinc, and magnesium alloys. Zinc castings can achieve thinner wall thicknesses than aluminum due to their high fluidity during the melting process. Our capabilities include producing parts ranging from very small to approximately 50 kg (110 lbs) for aluminum, 10 kg (22 lbs) for magnesium, 80 kg (176 lbs) for zinc, and 10 kg (22 lbs) for copper.
Minimum Wall Thickness and Draft Angles for Die Castings:
Material
Min. Thickness
Min. Draft Angle
Aluminum
0.9 mm (0.035 in)
0.5 degrees
Zinc Alloys
0.6 mm (0.025 in)
0.25 degrees
Copper
1.25 mm (0.050 in)
0.7 degrees
Die Casting Process:
Production Equipment:
Other Products:
Packaging & Shipping:
Customers:
Our Service:
1. 20 years of manufacturing success in China and exporting experience worldwide. 2. Global specialized producer of machined castings. 3. We combine our own resources with some other well-developed factories to fulfill a wide range of contract manufacturing capabilities. Working with one source saves time and money. 4. Satisfied supplier of 7 big companies from North America and Europe. 5. Low-cost mold materials and focus on efficiency offer a cost-effective solution to your metal component purchasing requirements. 6. Normal lead times range from 1 to 6 weeks for fully machined components. 7. Strong capacity to help customers develop new projects. 8. Our sales department is 24 hours available in order to help our customers solve problems quickly.
FAQ:
1. Can we get the samples?
Yes, we can supply you the samples for checking our quality within 10-30 days.
2. Can we place a trial order first time?
Yes, we are glad to supply you a small trial order, and hope your quantity will be big in future.
3. Can you help us to do the customs clearance of import?
Yes, we can help you with the customs clearance.
4. What is your lead-time?
With our design, fabrication and manufacturing skills and experience, we can efficiently exceed your expectations and meet the time frame required. However, we guarantee that quality and service are never compromised.
Customized Aluminum Die Casting LED Light Housing
Model NO.: OEM
Pressure Chamber Structure: Horizontal
Tolerance Grade: 6
Casting Surface Quality Level: 3
Certification: CE, RoHS, ISO 9001:2008
Watt: 30W-200W
Trademark: OEM
Transport Package: Bubble Bag, Carton, Pallets or Wooden Box
Specification: 0.5Kg-13Kg
Origin: Shandong
Brief Introduction About High Pressure Die Casting